mnkyman
01-19-2007, 07:20 PM
This is mnkyman's DIY to put 12" cathode lights in your trunk
***NOTE: I AM IN NO WAY RESPONSIBLE IF YOU HURT YOURSELF AND/OR YOUR CAR IN DOING THIS MOD***
Heres my results:
Http://www.theorange-media.com/honda/TLM/mini-DSC02105.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02097.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02109.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02108.JPG
1. Explanation:
Ok, so i had some extra cathodes that i pulled out of a computer case so i decided to put them in my trunk, but i still wanted the ability to be able to
use the stock trunk light as well, so i used a 3 way switch with 6 pins (2 in, and 4 out). I rerouted the trunk light wires to the 2 in pins on the switch, and then the trunk light to 2 out pins and the cathodes to the other 2 pins...this way i can either have the stock trunk light on, no light on, or the cathodes on
Esitmated Price: Cathodes - $20, switch - $3, terminals $2 each ($6 total)
if you need any tools listed, they can be picked up at radioshack or homedepot for reasonable prices
Estimated Time: 3 hours because the amount of sautering/shrinkwrapping and testing with the switch i did...i also spent an extra hour going back to radioshack, because i screwed up one set of terminals
Estimated difficulty: 3 out of 10, 5 out of 10 if you don't know how to sauter
2. Parts/Tools
Http://www.theorange-media.com/honda/TLM/mini-DSC01965.JPG
Parts
-Wire rated up to 12 volts (i used some speaker wire i had laying around)
-12" Cathodes that have an inverter box (you can purchase these at most electronics/computer stores)
-2 way switch (Radioshack part #: _____ )
-terminals (so that you can stick them to the end of the wire and just plug into switch)(Radioshack part #: _____ )
^ill get those part #'s later tonight..there out in the garage
Tools
-Pliers
-Wire strippers/scissors
-Flat head screw driver
-Crimper (optional...can just use pliers)
-Blow Dryer
-Sautering Iron
-Thin electrical sauter
-Black Zip Ties
-Black Electrical Tape
-3M Double Sided Automotive Tape
-Heat Shrink
3. Lets Start
Before you do anything, pull fuse #6[Interior Lights] (7.5 Amps)
Http://www.theorange-media.com/honda/TLM/mini-DSC01970.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC01971.JPG
Make sure you know which way the fuse came out...if you put it back in backwards, you will blow the fuse
(mine had the 7.5 number facing away from the door, but yours may be different
4. Ok, now to get on with the mod
First, you gonna wanna pull out the trunk light. Stick a screw driver into one side of the cover and push the tab in and pull it all out
Then disconnect the Blue connector from the light/cover and place the light/cover in a safe place.
Http://www.theorange-media.com/honda/TLM/mini-DSC01972.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC01973.JPG
5. Next, your gonna want to strip back the cover (foam and hard plastic) on the wire a little.
Http://www.theorange-media.com/honda/TLM/mini-DSC01975.JPG
NOTE: i eventually ended up stripping off triple that amount of cover than what is pictured
Next your going to want to cut the blue connector off, but leave enough wire on the end of it so that you will be able to sauter it to another wire latter
Http://www.theorange-media.com/honda/TLM/mini-DSC01981.JPG
6.
ok, now your going to want to pull the power wire from the light out through the top of the metal piece (Red Arrow), back to its source in the back of the trunk (Black Arrow)
Http://www.theorange-media.com/honda/TLM/mini-DSC01980.JPG
next, get a length of wire and sauter it onto the end of the power wire (determine length based on next picture)
Now, reroute the wire arond the trunk (this is where you will want to use black zip ties to clean up the routing) and pull it through the area pictured, through the hole in the metal piece
Http://www.theorange-media.com/honda/TLM/mini-DSC01982.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC01983.JPG
7. Terminals
OK, so the only terminals that i was able to find at radioshack at that size came in a pack of 6 (2 small, 2 medium, and 2 large) we want to use the small ones..and if your doing the math that means we need 3 packs of terminals
although these are small terminals, they are still bigger than the pins on the switch, so your going to want to bend them in a little with pliers, so they have a tight fit on the switch:
(i had to squish it a litte with the pliers, and then slowly open it up little by little with a small flat head screw driver)
Http://www.theorange-media.com/honda/TLM/mini-DSC01976.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC01977.JPG
ok, next your going to want to put the power wires into the back side of the terminals and Crimp (this is where you might want to use a crimp tool) or just use pliers and smash them down, so that the wires are securly attached, i also added shrink wrap to the setup to clean it up a little (note that you will need to put the shrink wrap on before you crimp the wires)
Http://www.theorange-media.com/honda/TLM/mini-DSC01984.JPG
8. ok, next your going to want to make a new wire for the stock light. (as in get some wire, and then sauter the blue connector to one end, with shrink wrap, and then follow the same process from above to put connectors on the other end)
Blue connector side:
Http://www.theorange-media.com/honda/TLM/mini-DSC01987.JPG
other side:
Http://www.theorange-media.com/honda/TLM/mini-DSC01989.JPG
Whole product:
Http://www.theorange-media.com/honda/TLM/mini-DSC01986.JPG
9. now route the cable through the metal piece along the top of the trunk, with the terminal side coming back out of the same hole as the new power wire, and the side with the blue connector coming out of the hole where the stock light goes. Connect the blue piece back to the stock light and put the stock light back in place
10. Now for work on the cathodes
Your going to need to fabricate another cable, similar to the one in step 8 (one side will have terminals, the other side will have the connector which connects the inverter box of the cathodes
next, route the wire through the metal piece, and mount the inverter somewhere inside of the metal piece, i used 3m tape to do this, if your inverter has holes on the top, for venting, make sure that is the part pointing up, and that you mount it alont the bottom of the inside of the metal peice, so that the holes still face up
What the are where the wires are all coming out should look like:
Http://www.theorange-media.com/honda/TLM/mini-DSC01991.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC01990.JPG
11. now that you have the invertor mounted, mount the cathodes along the metal piece. i used zip ties for this, but i also insulated the area where the cathodes met the metal with 3m tape, to prevent any rattle, since the low range speakers are right around that area
Http://www.theorange-media.com/honda/TLM/mini-DSC02100.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC021000.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02102.JPG
12. ok, now make sure that when you routed all the wires through the inside of the metal piece, that there are no open wires which could touch each other (especially around the stock light area, since that has open blub connector set-up
13. Ok now for the switch
Http://www.theorange-media.com/honda/TLM/mini-DSC01990.JPG
Switch pins
Http://www.theorange-media.com/honda/TLM/mini-DSC01978.JPG
Ok, the 2 middle pins are the "In" pins, and the 4 outer ones are the "out" pins
Route the power terminals to the 2 middle switches.
Now, put the fuse back, remembering to put it back in the same way you found it
ok, now you want to connect the other 2 sets of terminals to the other 4 pins, 2 on ones side 2 on the other...
to test which one is + and -, switch the switch into the on position, Note: the side the pins are on, is switched on when the switch is pushed away from it...meaning that if you look at the switch from the side, the pins on the left are on when the switch is pushed to the right and vice versa
14.
now you should have all the terminals hooked to the switch, with everything working...if its not..you messed up somewhere in the wiring or connecting to the switch (took me a couple tries to figure out the switch)
you going to want to put electrical tape around the terminals and switches to help keep them in place
15. next, route/stuff the extra wires that you had sticking out, into the hole and into the hallow area of the metal, until the switch is just barely sticking out (i have mine sorta hidden, since you wouldnt notice it where it currently is)
Http://www.theorange-media.com/honda/TLM/mini-DSC02103.JPG
16. Admire your work
Http://www.theorange-media.com/honda/TLM/mini-DSC02105.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02097.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02098.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02109.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02108.JPG
Thanks For Reading
DIY & Images Sponsored By:
*External Link Removed*
Design-Code-Host
http://www.theorange-media.com/honda/light/TOM.JPG
***NOTE: I AM IN NO WAY RESPONSIBLE IF YOU HURT YOURSELF AND/OR YOUR CAR IN DOING THIS MOD***
Heres my results:
Http://www.theorange-media.com/honda/TLM/mini-DSC02105.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02097.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02109.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02108.JPG
1. Explanation:
Ok, so i had some extra cathodes that i pulled out of a computer case so i decided to put them in my trunk, but i still wanted the ability to be able to
use the stock trunk light as well, so i used a 3 way switch with 6 pins (2 in, and 4 out). I rerouted the trunk light wires to the 2 in pins on the switch, and then the trunk light to 2 out pins and the cathodes to the other 2 pins...this way i can either have the stock trunk light on, no light on, or the cathodes on
Esitmated Price: Cathodes - $20, switch - $3, terminals $2 each ($6 total)
if you need any tools listed, they can be picked up at radioshack or homedepot for reasonable prices
Estimated Time: 3 hours because the amount of sautering/shrinkwrapping and testing with the switch i did...i also spent an extra hour going back to radioshack, because i screwed up one set of terminals
Estimated difficulty: 3 out of 10, 5 out of 10 if you don't know how to sauter
2. Parts/Tools
Http://www.theorange-media.com/honda/TLM/mini-DSC01965.JPG
Parts
-Wire rated up to 12 volts (i used some speaker wire i had laying around)
-12" Cathodes that have an inverter box (you can purchase these at most electronics/computer stores)
-2 way switch (Radioshack part #: _____ )
-terminals (so that you can stick them to the end of the wire and just plug into switch)(Radioshack part #: _____ )
^ill get those part #'s later tonight..there out in the garage
Tools
-Pliers
-Wire strippers/scissors
-Flat head screw driver
-Crimper (optional...can just use pliers)
-Blow Dryer
-Sautering Iron
-Thin electrical sauter
-Black Zip Ties
-Black Electrical Tape
-3M Double Sided Automotive Tape
-Heat Shrink
3. Lets Start
Before you do anything, pull fuse #6[Interior Lights] (7.5 Amps)
Http://www.theorange-media.com/honda/TLM/mini-DSC01970.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC01971.JPG
Make sure you know which way the fuse came out...if you put it back in backwards, you will blow the fuse
(mine had the 7.5 number facing away from the door, but yours may be different
4. Ok, now to get on with the mod
First, you gonna wanna pull out the trunk light. Stick a screw driver into one side of the cover and push the tab in and pull it all out
Then disconnect the Blue connector from the light/cover and place the light/cover in a safe place.
Http://www.theorange-media.com/honda/TLM/mini-DSC01972.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC01973.JPG
5. Next, your gonna want to strip back the cover (foam and hard plastic) on the wire a little.
Http://www.theorange-media.com/honda/TLM/mini-DSC01975.JPG
NOTE: i eventually ended up stripping off triple that amount of cover than what is pictured
Next your going to want to cut the blue connector off, but leave enough wire on the end of it so that you will be able to sauter it to another wire latter
Http://www.theorange-media.com/honda/TLM/mini-DSC01981.JPG
6.
ok, now your going to want to pull the power wire from the light out through the top of the metal piece (Red Arrow), back to its source in the back of the trunk (Black Arrow)
Http://www.theorange-media.com/honda/TLM/mini-DSC01980.JPG
next, get a length of wire and sauter it onto the end of the power wire (determine length based on next picture)
Now, reroute the wire arond the trunk (this is where you will want to use black zip ties to clean up the routing) and pull it through the area pictured, through the hole in the metal piece
Http://www.theorange-media.com/honda/TLM/mini-DSC01982.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC01983.JPG
7. Terminals
OK, so the only terminals that i was able to find at radioshack at that size came in a pack of 6 (2 small, 2 medium, and 2 large) we want to use the small ones..and if your doing the math that means we need 3 packs of terminals
although these are small terminals, they are still bigger than the pins on the switch, so your going to want to bend them in a little with pliers, so they have a tight fit on the switch:
(i had to squish it a litte with the pliers, and then slowly open it up little by little with a small flat head screw driver)
Http://www.theorange-media.com/honda/TLM/mini-DSC01976.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC01977.JPG
ok, next your going to want to put the power wires into the back side of the terminals and Crimp (this is where you might want to use a crimp tool) or just use pliers and smash them down, so that the wires are securly attached, i also added shrink wrap to the setup to clean it up a little (note that you will need to put the shrink wrap on before you crimp the wires)
Http://www.theorange-media.com/honda/TLM/mini-DSC01984.JPG
8. ok, next your going to want to make a new wire for the stock light. (as in get some wire, and then sauter the blue connector to one end, with shrink wrap, and then follow the same process from above to put connectors on the other end)
Blue connector side:
Http://www.theorange-media.com/honda/TLM/mini-DSC01987.JPG
other side:
Http://www.theorange-media.com/honda/TLM/mini-DSC01989.JPG
Whole product:
Http://www.theorange-media.com/honda/TLM/mini-DSC01986.JPG
9. now route the cable through the metal piece along the top of the trunk, with the terminal side coming back out of the same hole as the new power wire, and the side with the blue connector coming out of the hole where the stock light goes. Connect the blue piece back to the stock light and put the stock light back in place
10. Now for work on the cathodes
Your going to need to fabricate another cable, similar to the one in step 8 (one side will have terminals, the other side will have the connector which connects the inverter box of the cathodes
next, route the wire through the metal piece, and mount the inverter somewhere inside of the metal piece, i used 3m tape to do this, if your inverter has holes on the top, for venting, make sure that is the part pointing up, and that you mount it alont the bottom of the inside of the metal peice, so that the holes still face up
What the are where the wires are all coming out should look like:
Http://www.theorange-media.com/honda/TLM/mini-DSC01991.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC01990.JPG
11. now that you have the invertor mounted, mount the cathodes along the metal piece. i used zip ties for this, but i also insulated the area where the cathodes met the metal with 3m tape, to prevent any rattle, since the low range speakers are right around that area
Http://www.theorange-media.com/honda/TLM/mini-DSC02100.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC021000.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02102.JPG
12. ok, now make sure that when you routed all the wires through the inside of the metal piece, that there are no open wires which could touch each other (especially around the stock light area, since that has open blub connector set-up
13. Ok now for the switch
Http://www.theorange-media.com/honda/TLM/mini-DSC01990.JPG
Switch pins
Http://www.theorange-media.com/honda/TLM/mini-DSC01978.JPG
Ok, the 2 middle pins are the "In" pins, and the 4 outer ones are the "out" pins
Route the power terminals to the 2 middle switches.
Now, put the fuse back, remembering to put it back in the same way you found it
ok, now you want to connect the other 2 sets of terminals to the other 4 pins, 2 on ones side 2 on the other...
to test which one is + and -, switch the switch into the on position, Note: the side the pins are on, is switched on when the switch is pushed away from it...meaning that if you look at the switch from the side, the pins on the left are on when the switch is pushed to the right and vice versa
14.
now you should have all the terminals hooked to the switch, with everything working...if its not..you messed up somewhere in the wiring or connecting to the switch (took me a couple tries to figure out the switch)
you going to want to put electrical tape around the terminals and switches to help keep them in place
15. next, route/stuff the extra wires that you had sticking out, into the hole and into the hallow area of the metal, until the switch is just barely sticking out (i have mine sorta hidden, since you wouldnt notice it where it currently is)
Http://www.theorange-media.com/honda/TLM/mini-DSC02103.JPG
16. Admire your work
Http://www.theorange-media.com/honda/TLM/mini-DSC02105.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02097.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02098.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02109.JPG
Http://www.theorange-media.com/honda/TLM/mini-DSC02108.JPG
Thanks For Reading
DIY & Images Sponsored By:
*External Link Removed*
Design-Code-Host
http://www.theorange-media.com/honda/light/TOM.JPG