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I wanted a bit extra lighting for "off-road" if I needed it, but didn't want to buy any existing product due to either exorbitant pricing or mixed reviews.
I used 8 Cree XM-L2 diodes on star MCPCB. These are 4000K, E5 kit, with a U3 code (or at least they should be). The CRI is between 70-75, and they are rated at a maximum of 1198 lumens at 3000mA. The MCPCB is glued to the aluminum heat sink on the perimeter with thermal compound sandwiched between. The diodes are wired in series in two sets, each set with 4 diodes and it's own driver. The drivers used are two 2100mA LuxDrive BuckBlock constant current LED driver. As these specific diodes are rated at 798 lumens at 2000mA, the total lumens rating of the light bar should be just north of 6400. Since the LEDs are wired in series in sets of 4, with each having a forward voltage of roughly 2.9V at 2100mA, a 24V power supply was used to compensate for the driver's deficiency of Vout = 50% Vin.
The lens used were Carclo 10048, it's a 26.5mm tight spot lens with a 19.6 Cd/lm. At 798lm, the maximum Cd at 0 degrees is 15640.8Cd, which translates to a throw of 820ft. Of course this is purely mathematical, the actual is unknown.
Since the lens has a FWHM (full width at half maximum) of 12.4 degrees, each lens is 5 degrees offset from each other.
The bar is mounted using a custom bracket that contains one suction cup and 4 N40 neodymium magnets rated for 10lbs each.
Test use:
Only light bar
Light bar + low beam
Light bar + low beam + high beam
*pictures were taken at a fixed exposure and iso.
I didn't like how much reflection there was on the hood and the dash, I'm planning on moving it elsewhere as well as tweaking the wiring a bit.
The extra light didn't help as much with driving as I thought especially since I didn't use it on any paved surfaces, but my passenger sure enjoyed the extra lighting that put her at ease driving through a dark dense forest at midnight.
To the Ascent driver that we accidently blinded: Sorry we couldn't turn the light off fast enough, we didn't expect to see any other cars driving on a dead end forest service road miles deep in a national forest at midnight.
Edit: The total cost for this project was just a tad over $130
This thing is not even remotely waterproof, maybe slightly water resistance at best.
I used 8 Cree XM-L2 diodes on star MCPCB. These are 4000K, E5 kit, with a U3 code (or at least they should be). The CRI is between 70-75, and they are rated at a maximum of 1198 lumens at 3000mA. The MCPCB is glued to the aluminum heat sink on the perimeter with thermal compound sandwiched between. The diodes are wired in series in two sets, each set with 4 diodes and it's own driver. The drivers used are two 2100mA LuxDrive BuckBlock constant current LED driver. As these specific diodes are rated at 798 lumens at 2000mA, the total lumens rating of the light bar should be just north of 6400. Since the LEDs are wired in series in sets of 4, with each having a forward voltage of roughly 2.9V at 2100mA, a 24V power supply was used to compensate for the driver's deficiency of Vout = 50% Vin.
The lens used were Carclo 10048, it's a 26.5mm tight spot lens with a 19.6 Cd/lm. At 798lm, the maximum Cd at 0 degrees is 15640.8Cd, which translates to a throw of 820ft. Of course this is purely mathematical, the actual is unknown.
Since the lens has a FWHM (full width at half maximum) of 12.4 degrees, each lens is 5 degrees offset from each other.
The bar is mounted using a custom bracket that contains one suction cup and 4 N40 neodymium magnets rated for 10lbs each.
Test use:
Only light bar
Light bar + low beam
Light bar + low beam + high beam
*pictures were taken at a fixed exposure and iso.
I didn't like how much reflection there was on the hood and the dash, I'm planning on moving it elsewhere as well as tweaking the wiring a bit.
The extra light didn't help as much with driving as I thought especially since I didn't use it on any paved surfaces, but my passenger sure enjoyed the extra lighting that put her at ease driving through a dark dense forest at midnight.
To the Ascent driver that we accidently blinded: Sorry we couldn't turn the light off fast enough, we didn't expect to see any other cars driving on a dead end forest service road miles deep in a national forest at midnight.
Edit: The total cost for this project was just a tad over $130
This thing is not even remotely waterproof, maybe slightly water resistance at best.
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