Answers to Questions
Okay, so I replaced my compressor coil. Here are the post replacement answers to my own questions.
My questions are
1. Does anyone have a high-level step by step guide/recommendations to removing and installing all of the parts? Although I replaced the coil on the compressor in the car, I would recommend removing the compressor. The workspace if very cumbersome and tight. Therefore, before you start the job, go get your AC system evacuated. Also, get a AC compressor pulley remover. Also take lots of pictures along the way, and be sure and bag your nuts.
2. Are there any "tricky things" to watch out for? No, not really. Just lots of things get in the way, lots of things to remove, and lots of tedious work.
3. Are there any helpful suggestions? Like I said, get the system evacuated and get a pulley remover. Got to have a breaker type bar to relax the belt tensioner. Get a twelve pack of beer for after the job is complete, because you will definitely need it. I would also go ahead and get a new serpantine belt. They are only $40 and worth replacing since you'll have the old one off the engine. Not a big deal, but worth doing.
4. Do I have to re-shim the clutch? No, but be sure and remove things carefully. The shim will fall out and you could lose it...then you are in a bit of a bind. (New shims come with the new coil, but you won't know what size to use.)
5. Can anyone provide helpul links to describe replacement? Couldn't find one.
6. Are there any special tools required? Yes, AC Compressor pulley removal tool. A piece of cardboard to protect the radiator and AC core is really helpful. Oh, also an impact screwdriver is helpful.
7. Is it better from the bottom or the top? You will have to access the compressor from both the top and bottom. The bottom two compressor bolts are in a very tight space.
So, to close, if you are prepared, the job will take about 4-5 hours. It's not a real tough job, but then again, it's not real easy. You really have to have your head in the job or things can get broken, lost or damaged real easy. Once you have the compressor out, the actual coil replacement is very easy. It's getting there that's the tough part. It is rewarding however, as if you do the work yourself, the coil replacement is approximately $150. Take it to the shop and your looking at $500-750 easy. Additionally, most shops will want to replace your compressor.