January 2016
Part 573 Safety Recall Report 19V-060 Page 7
The information contained in this report was submitted pursuant to 49 CFR §573
Honda received the first report of an engine stall. As the frequency of claims was minimal, Honda decided to
continue monitoring the market.
August to September 2017
After receipt of additional engine stall reports, Honda launched an investigation. Failed return parts were sent
to the fuel pump supplier and the supplier was able to re-create the engine stalling condition with operating
the fuel pump in 10 V mode. Fuel pump operating voltage can vary between 10 V-13 V.
October to November 2017
Sodium deposits were found on the brush and commutator components in the failed fuel pumps.
December 2017 to June 2018
Honda conducted additional tests and determined the source of sodium was from low quality fuels. No
correlation between fuel and sodium content was found in any particular geographic region. Re-creation tests
confirmed that fuel containing greater than one part per million of sodium could result in restricted vehicle
acceleration and/or engine stall.
July to November 2018
Continued testing confirmed that fuel pump operation in 10 V mode allowed for the accumulation of sodium in
the fuel pump, which resulted in increased mechanical and electrical resistance and reduction in fuel pump
performance. Depending on ambient temperatures, reduced fuel pump performance can lead to restricted/
rough acceleration and/or an engine stall. The spark in higher voltage operation in the 11.2 V-13 V range was
also confirmed to dissolve sodium accumulation, allowing for full fuel pump rotation speed and flow rate.
December 11, 2018
Fuel injection ECUs with software that eliminated low voltage operating modes began to be used in mass
production.
January 22, 2019
Honda determined that a defect related to motor vehicle safety existed and decided to conduct a safety recall.
As of January 22, 2019, Honda has received 731 warranty claims, 102 field reports, and no reports of crashes or
injuries related to this issue.